Major Projects
Utility Control System
Tyre Industry
- PLC system:- Allen Bradley make Compact Logix series PLC and 7 remote I/o Panels. Total I/O 1200.
- HMI Station:- 15 inch :- total 8 nos.
- Scada Station:- Two operator station and one Engineering stations, 250 displays
- SQL Database with reporting solution
- With Manage Switches Fiber Optic Communication Network between CPU and RIO
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Conclusion:- Following Industrial Control system (ICS) Pivotal role achieved
from Layer 1 ,2 and 3 Architecture
- • Increased Efficiency • Quality Control • Cost Savings • Safety • Flexibility and Adaptability • Data-driven Decision Making • Global Competitiveness
Reactor and dryer temperature control
Pharma Industry (API Manufacturing Facilities)
- 21 CFR Validation
- Hot Redundant PLC Control system:- Allen Bradley make Control Logix series PLC. Total I/O 900./li>
- Safe Zone 1 Operating Station : Three Industrial PCs
- Scada:- One operator station and one Engineering stations, 250 displays
- SQL Database based Batch reporting solutions
- Overall Ring network topology
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Conclusion:- Supplied Hot redundant Control System achieved follows
- • Redundant • Automatic Failover • Continuous Operation • Reliability and Compliance• Maintenance and Serviceability • Cost Considerations
Application:- OIL Transfer
- PLC system:- Allen Bradley make CompactLogix series PLC and 5nos Micro PLC. Total I/O 800.
- HMI Operator station : 100 displays and 19 HMI’s.
- Scada Station :- One operator station and one Engineering stations
- SQL Database based Batch reporting solutions
- Overall Ring network topology
- VFDs on ethernet IP Network
- Flow transmitters on Hart reading, flow, density, temperature and total flow on single channel
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Conclusion : Supplied system achieved as follows
- • Improved Efficiency • Cost Savings • Enhanced Safety • Scalability and Flexibility • Compliance and Reporting • Future-Proofing
Application:- Column Distillation
Pharma Industry
- 21 CFR validation
- PLC system:- Allen Bradley make CompactLogix series PLC Software redundant
- One Operator station 100 displays
- SQL based Batch reporting solutions
- Overall Ring network topology
- Two remotes I/o’s
Application:- Tank Farm
Food Oil Industry
- PLC system:- Siemens make S7-1500 series controller with approx. 850 IO
- One Operator station 2048 tags WinCC runtime and 2 HMI’s.
- Scada:- One operator station and one Engineering stations
- SQL based Batch reporting solutions
- Simplex Network
- Communication with third party PLC on ethernet through Fiber Optic
Application:- ANFD, Reactor, Dryer control
Pharma Industry
- PLC system:- Siemens S7-1500 PLC with approx. 600 IO
- HART AI for temperature transmitter with reading four different RTD temperature through single HART channel
- One Operator cum engineering station 4192 tags with WINCC
- Zone-1 IPC of R-Sthal with WinCC runtime for Hazardous area
- 6 HMI of TP series controlled through PB in Hazardous area.
- 15 VFD and 15 Thyristor control through Modbus for Pump flow and Temperature control.
- SQL based Batch reporting solutions
Application:- ANFD, Dryer, Reactor
Pharma Industry
- PLC system:- Siemens make S7-400H series controller with approx. 1000 IO
- 10 Zone-1 remote IO nodes of R-Sthal communicating over Profibus with parallel redundancy for IO’s of Hazardous area
- One Engineering station
- One redundant Operator server with 8192 tags WinCC runtime
- Two operator station with client access for safe area
- Three Zone-1 IPC of R-Sthal with client operator station license for Hazardous area
- Audit Trial, Historical data log, User Management for 21 CFR validation
- Batch Reporting solution
- Parallel Redundant Network with managed network switches
- Communication with 29 VFD on Profibus
- Recipe management
Application:- Hot Oil System
Chemical Industry
- PLC system:- Allen Bradley make CompactLogix series PLC Software redundant
- One Operator station 100 displays and one HMI
- Two Vfds and three thyristor with complete control on Modbus.
- SQL based Batch reporting solutions
- Overall Ring network topology
Application:- Heating Chamber
Battery Industry
- PLC system:- Siemens make S7 1200 `series PLC (total 5 nos) , 5 HMI’s
- Central SCADA station 2048 Tags on Profibus network.
- SQL based Batch reporting solutions
Application:- Sampling data collection and Data Validation
Battery Industry
- PLC system:- Allen Bradley Micro PLC total 3 nos)
- Three local SCADA operator station for data collection
- One Master Operator station for Data Validation.
- Scada of Delta Make.
- Three weighing controllers on Modbus
Application:- folding machine lines
Packaging Industry
- PLC system:- Allen Bradley Micro PLC total 5 nos, HMI 5 no Servo Drives and Motors 10 sets
- 35 VFD’s on Modbus communication.
- One Managed Switch for Data integration with higher levels.